Improving Company's Manufacturing Process
Industries all over the world rely on the efficiency of manufacturing processes to create quality and affordable products for consumers. A manufacturing process that is expensive and inefficient often comes with higher costs of production. Some of the factors that can affect manufacturing efficiency include broken machines, dysfunctional manufacturing processes, and unmotivated employees. The results of having such problems include higher product prices as well as lower sales for the company. The efficiency of a company’s manufacturing process refers to the level of performance within the company; something that can always be improved upon. Here are some tips on how to improve a company’s manufacturing process.
Know the company’s products and make sure that every company employee understands the company’s products. manufacturers looking for reps should understand that manufacturing efficiency starts with well-trained company employees. Training should be hands-on. Training booklets may not be as effective as supervised on-the-job training.
Eliminate wastage. Companies with unfinished products lose money. Do not accept wastage that is bound to happen without an explanation as to why it happened. It is OK to make mistakes, but frequent mistakes require a solution. Troubleshoot machines before they break down and trust the employees using the machines. Train your employees so that they fully understand how your company’s machines work to eliminate the need for calling outside sources to come in to fix your machine. In addition, be on the lookout for signs of faulty machines and equipment. It is easier to maintain the efficiency of a machine than to repair it once it is broken down completely.
Minimize downtime in the manufacturing process. If employees have lots of free time in their hands, find them something to do, and not just busy work. Employees who are well trained can handle multiple tasks and are more valuable to their companies. Know what could go wrong in the future such as a malfunctioning machine and implement strategies for machine maintenance and repair. You lose money with each minute of stopped or stalled production.
The efficiency levels of your manufacturing process may be hindered by the amount of time your employees spend moving from one section to another. Therefore, maximize space. Minimize the amount of time your employees spend moving from one area to another by placing commonly used machines and equipment in the same place. Alternatively, reorganize employees’ job functions so that they do not have to spend significant amounts of time moving from one location to another.